Advanced Evaporator Systems for Industrial Processing

At JS Engineering, we specialize in the design, manufacturing, and installation of advanced evaporation systems engineered for performance, efficiency, and reliability. As a leading evaporator manufacturer based in Thane, India, we deliver solutions that are critical to liquid concentration processes across a wide range of industries, helping our clients enhance product quality while optimizing energy consumption.

Our expertise lies in transforming dilute liquids into high-value concentrates, a fundamental step in the production of countless industrial products. Whether you are dealing with heat-sensitive food products, highly viscous liquids, or aggressive chemical solutions, our evaporator technology is custom-built to meet your specific process requirements.

Our Evaporator Technologies: Engineered for Your Application

We offer a comprehensive range of evaporator types, each designed to handle specific product characteristics and

achieve desired operational outcomes.

Falling Film Evaporator

Ideal for concentrating heat-sensitive products, our Falling Film Evaporators ensure a short residence time and uniform heat distribution. This gentle thermal treatment is perfect for the dairy, juice, and pharmaceutical industries, preserving the natural quality, color, and aroma of the final product.

Best for: Dairy, Fruit Juices, Pharmaceutical Extracts, Tea/Coffee Concentrates.

Scraped Surface Evaporator

Engineered to process highly viscous, fouling, or crystallizing liquids that are impossible to handle in standard evaporators. The continuous scraping action of the rotor blades keeps the heat transfer surface clean, ensuring consistent and efficient operation.

Best for: High-viscosity concentrates, Fruit Pulps, Khoa, Chemical Slurries.

Agitated Thin Film Evaporator (ATFE)

Also known as an Agitated Thin Film Dryer (ATFD), this technology excels at processing liquids with extremely high viscosity and solids content. A high-speed rotor creates a thin, turbulent film, enabling rapid heat and mass transfer for efficient evaporation in a single pass.

Best for: High-solids concentration, Drying of pastes, Chemical and Pharma intermediates.

Forced Circulation Evaporator

Designed for robust performance, Forced Circulation Evaporators are the preferred choice for handling liquids prone to fouling, scaling, or crystallization. A high-velocity circulation pump minimizes deposits on the heat transfer surfaces, ensuring uptime and reliability.

Best for: Salt Crystallization, Effluent Treatment (ZLD), Chemical Processing.

Multiple Effect Evaporator (MEE)

Our MEE systems are the pinnacle of energy efficiency. By reusing the vapor generated from one stage (effect) as the heating medium for the next, these plants dramatically reduce steam consumption and operational costs, making them ideal for large-scale production.

Best for: Large-scale capacity plants, Zero Liquid Discharge (ZLD) systems, Bulk Chemical concentration.

Hybrid Evaporation Plants

For complex process challenges, we design hybrid systems that combine the best features of different evaporator technologies. A hybrid plant can optimize performance, energy use, and capital cost to provide the most effective solution for your unique application.

Industries We Serve

Our evaporator solutions are trusted by leaders in the following sectors:

Dairy: Condensed Milk, Whey Concentration, Milk Powder pre-concentration.
Food & Beverage: Fruit Juice & Pulp Concentration, Instant Tea & Coffee.
Starch & Sweeteners: Liquid Glucose Concentration, Maltodextrin.
Chemical & Pharma: API concentration, Solvent Recovery, Effluent Treatment.
Pulp & Paper: Black Liquor Concentration.
Distillery: Spent Wash Evaporation.

The JS Engineering Advantage

Custom Design: We don’t offer one-size-fits-all solutions. Every evaporator is mechanically and thermally designed to match your specific product and process parameters.
Energy Optimization: Our designs, especially MEE systems with thermal vapor recompression (TVR), are focused on minimizing your energy footprint and reducing operational costs.
Robust Construction: Built with high-quality materials (like SS 304, SS 316L) and superior workmanship, our systems are designed for a long operational life and minimal maintenance.
Expert Support: From initial process design to installation and commissioning, our team of engineers provides complete, end-to-end support

Discuss Your Evaporation Needs

Ready to improve your concentration process?

Contact our technical team to discuss your specific requirements and let us engineer the perfect evaporation solution for your business.