JS Engineering and Services| Industrial Engineering in India | Evaporation | Spray Drying
Mastering the Process: From Raw Material to Final Product
At JS Engineering, our expertise goes beyond individual machines. We understand the entire manufacturing process and engineer integrated solutions that optimize every stage of your production line. Our solutions are designed to ensure seamless operation, maximum efficiency, and the highest quality output for your specific process segment.
Explore Our Core Process Expertise
Comprehensive Food Processing Solutions
The goal of modern food processing is to transform raw agricultural products into safe, high-value, and shelf-stable foods.
This involves a series of carefully controlled unit operations, with concentration and drying being the most critical.
Our systems are designed to preserve the nutritional and sensory qualities of the food while ensuring efficient and hygienic production.
Key Technologies Involved:
Concentration: Using Falling Film or Scraped Surface Evaporators to increase solids content before drying.
Drying: Employing Spray Dryers or Fluid Bed Dryers to create stable, free-flowing powders.
Extraction: Isolating valuable components like flavors and colors.
Specialized Processing for Dairy & Derivatives
Dairy processing requires a deep understanding of heat-sensitive proteins and fats. The process segment focuses on converting raw milk into a wide array of products, from liquid milk and cream to high-value powders like infant formula and whey protein concentrate. Our solutions prioritize gentle thermal treatment, sanitary design, and energy efficiency to protect product integrity and maximize yield.
Key Technologies Involved:
Evaporation: Multiple Effect Evaporators for pre-concentrating milk and whey efficiently.
Spray Drying: Multi-Stage Dryers for producing infant formula and milk powders with specific properties.
Scraped Surface Evaporation: For creating high-viscosity products like condensed milk and khoa.
Concentration for the Beverage Industry
In beverage processing, the primary goal is often to concentrate products like fruit juices, tea, and coffee to reduce volume for transportation and increase shelf life. This process must be done carefully to avoid damaging the delicate flavors and aromas. Our evaporation technology is engineered to provide precise, gentle concentration, preserving the natural essence of the beverage.
Key Technologies Involved:
Falling Film Evaporation: The ideal choice for heat-sensitive juices and extracts, ensuring minimal thermal impact.
Spray Drying: For creating soluble, “instant” powders from tea and coffee concentrates.
Extraction: To capture the initial flavors from raw materials like tea leaves or coffee beans.
Advanced Solutions for Zero Liquid Discharge
Zero Liquid Discharge is a critical process segment for industries aiming to meet environmental regulations and achieve water sustainability. The goal is to treat industrial wastewater to the point where all liquid is recovered for reuse, leaving behind only solid waste for disposal. Evaporation is the core technology in this process, concentrating the effluent to separate the water from the dissolved salts and contaminants.
Key Technologies Involved:
Multiple Effect Evaporators (MEE): The workhorse of ZLD systems, efficiently concentrating large volumes of effluent.
Forced Circulation Evaporators: To handle high-salinity brines and prevent scaling.
Agitated Thin Film Dryers (ATFD): For the final drying stage, converting concentrated slurry into dry, manageable solids.
Let's Engineer Your Process Together
Whether you need to optimize an existing line or build a new one from the ground up, our team is ready to help.
Contact us to discuss your process needs.